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  • 1.  CoD and Reliability Calculation Program

    Posted 02-12-2019 09:43 PM

                    Dear maintenance and reliability professionals,

     

    I am interesting to know some program or software to calculate Cost of Downtime (CoD) and %Reliability based on a database with downtime events were recollected automatically.

     

    Regards,

    Daniel Ribeiro
    Maintenance Coordinator

    Reliability



     

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  • 2.  RE: CoD and Reliability Calculation Program

    Posted 02-13-2019 07:29 AM

    Good Day Daniel,

    I dump the down time hours to xl and use a formula calculation for CoD, the calculation is based on the contribution margin x down time hours. The % Reliability of the plant is a calculation of the MTBF for the components in a system. MTBF sub system a x MTBF sub system b etc till you have the MTBF`s for all the systems in the system.

    I hope this helps.

     

     

    Best regards,

    Craig Nilsen

    Reliability Specialist

    Phone +27 41 402-4294

    Fax +27 41 486-1915

    Mobile +27 82 495-4916

    E-Mail: craig.nilsen@orioncarbons.com

    Orion Engineered Carbons (Pty) Ltd

    PO Box 862

    John Tallant Road

    Port Elizabeth

    6000

    South Africa

    www.orioncarbons.com

     

     






  • 3.  RE: CoD and Reliability Calculation Program

    Posted 02-14-2019 05:24 AM

                    Thank you Craig, actually I am looking for some commercial software that can calculate it automatically.  

     

    Regards,

     

    Daniel Ribeiro
    Coordenador de Manutenção

    Confiabilidade – Operações SAB


    Linde Gases Ltda

    Rod. Dom Gabriel Paulino Bueno Couto, km 65 - CEP 13212-240 - Bairro Japi - Jundiaí - São Paulo - Brasil

    Telefone +55.11.2136-2856, celular +55.11.96345-9753
    daniel.ribeiro@linde.com, www.linde-gas.com

    unnamedSiga a Linde Gases Brasil no Linkedin

     

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    The information contained in this email and any attachments may be confidential and is provided solely for the use of the intended recipient(s). If you are not the intended recipient, you are hereby notified that any disclosure, distribution, or use of this e-mail, its attachments or any information contained therein is unauthorized and prohibited. If you have received this in error, please contact the sender immediately and delete this e-mail and any attachments. No responsibility is accepted for any virus or defect that might arise from opening this e-mail or attachments, whether or not it has been checked by anti-virus software...





  • 4.  RE: CoD and Reliability Calculation Program

    Posted 02-17-2019 01:23 AM
    I've came across in my last assignment in middle east with a petrochemicals plant that uses meridium with SAP. SAP sends the data on production losses to Meridium. In Meridium, the margins are setup and thus, the cost for losses are calculated.

    ---------------------------------
    Tee Yeow Hum
    Reliability Manager
    Shell
    Singapore
    ---------------------------------





  • 5.  RE: CoD and Reliability Calculation Program

    Posted 02-20-2019 12:47 AM
    ​I'd seen in the then Meridium APM, a module called "Production Loss Accounting". You can check the availability of PLA in the current GE Predix APM. Otherwise if the data (Production Downtime, Contribution and Maintenance Costs (in case of Production Downtime due to Assets) are available in your common data base, you could build a query to fetch the Cost of Unreliability/Downtime.

    GE Predix APM also has a Reliability Analysis Module that you could refer to,  

    Hope this helps.
    Thanks

    ------------------------------
    Sundar Naranammalpuram P.
    Navi Mumbai
    Maharashtra
    India
    ------------------------------



  • 6.  RE: CoD and Reliability Calculation Program

    Posted 02-20-2019 01:22 PM

                    Thank you Sundar, Meridium seems a good option since we have GE Supervisory systems and SAP PM

     

    My best regards,

     

    Daniel Ribeiro
    Coordenador de Manutenção

    Confiabilidade – Operações SAB


    Linde Gases Ltda

    Rod. Dom Gabriel Paulino Bueno Couto, km 65 - CEP 13212-240 - Bairro Japi - Jundiaí - São Paulo - Brasil

    Telefone +55.11.2136-2856, celular +55.11.96345-9753
    daniel.ribeiro@linde.com, www.linde-gas.com

    unnamedSiga a Linde Gases Brasil no Linkedin

     

    image002.png@01D42F22.2C6AFE70emailAssinatura