Bonne année 2026 famille SMRP,
merci à Luis Valencia pour ce sujet et à tous ceux qui interviennent pour nous aider à mieux comprendre..., le problème est très actuel dans nos organisations. Pour ma part,
Le débat vient surtout d’une confusion entre les rôles des services et les objectifs des KPI.
Aujourd’hui, la disponibilité est encore trop souvent calculée avec MTBF et MTTR, en utilisant le MTTR comme un indicateur global du temps d’arrêt, ce qui est une erreur conceptuelle. Cette pratique fait oublier la disponibilité opérationnelle, qui doit être basée sur le MDT, c’est-à-dire l’ensemble des temps où la machine est réellement arrêtée.
La question est simple :
Pendant l’attente de pièces, de techniciens, de logistique ou d’autorisations, la machine peut-elle produire ?
La réponse est NON. Elle est donc indisponible pendant toute cette durée.
Ces délais doivent impérativement être intégrés dans le calcul de la disponibilité via le MDT. Le MTTR, lui, doit rester limité au temps réel de réparation (hands-on time), afin de mesurer l’efficacité technique de la maintenance et non de masquer des problèmes d’organisation ou de logistique.
Mélanger ces indicateurs brouille l’analyse, conduit à de mauvaises conclusions et empêche toute amélioration efficace, aussi bien technique qu’organisationnelle.
Ensemble, nous irons plus loin.
Happy New Year 2026, SMRP family!
Thank you to Luis Valencia for this topic and to everyone who contributes to help us understand it better. It’s very relevant in our organizations. For my part,
The debate mostly comes from a confusion between the roles of different departments and the purpose of KPIs.
Today, availability is still too often calculated using MTBF and MTTR, with MTTR used as a global indicator of downtime, which is a conceptual mistake. This approach often ignores operational availability, which should be based on MDT (Mean Downtime), i.e., all the time during which the machine is actually stopped.
The question is simple:
During waiting times for spare parts, technicians, logistics, or authorizations, can the machine produce?
The answer is NO. The machine is therefore unavailable for the entire period.
These delays must be included in the availability calculation using MDT. MTTR, on the other hand, should remain focused on actual hands-on repair time, in order to measure maintenance efficiency and not to mask organizational or logistical issues.
Mixing these indicators blurs analysis, leads to wrong conclusions, and prevents effective improvement, both technically and organizationally.
Together, we will go further.
Francois KINGUE
Senior Mechanic, Perenco Rio Del Rey/Cegelec.
kincovi@gmail.com.
SMRP Member
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FRANCOIS VIVIAN KINGUE NJANJO
Mechanic
Cegelec Cameroon
Douala
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Original Message:
Sent: 12-30-2025
From: Luis Valencia Morón
Subject: MTTR and technician travel time – discussion
I would like to open a discussion regarding the definition and measurement of MTTR (Mean Time To Repair).
According to the SMRP Best Practices, page 83, MTTR starts when the technician arrives at the equipment and ends when the asset is restored to an operable condition. Based on this definition, technician travel time is not included in MTTR.
From a technical perspective, this approach makes sense when MTTR is used to assess maintainability, understood as an intrinsic characteristic of the asset. Including delays related to logistics, distance, access, or organizational constraints-factors external to the equipment-could distort the true evaluation of maintainability.
In practice, however, many organizations include travel time within MTTR to better reflect perceived downtime, especially in large plants, mining operations, or geographically dispersed assets.
I'd be interested to hear the group's perspective:
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Do you exclude technician travel time when MTTR is used specifically for maintainability analysis?
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Do you track travel or response time as a separate metric, keeping MTTR aligned with SMRP guidance?
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How do you handle this definition when MTTR is used for benchmarking or contractual KPIs?
Looking forward to your insights and practical experiences.