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  • 1.  Reliability Starts with People, Not Technology

    Posted 20 days ago

    After more than a decade working in projects, maintenance, and operations, I've learned that reliability is rarely a technology problem.

    Most organizations already have procedures, software, KPIs, maintenance plans, and technical standards. Yet many still struggle with recurring failures, schedule deviations, and unplanned downtime.

    In my experience, the difference often comes down to people.

    Reliability begins when operators, technicians, planners, engineers, supervisors, and managers share the same objective and understand how their daily decisions impact asset performance. The best maintenance strategies I've seen were not necessarily the most sophisticated-they were the ones supported by strong communication, discipline, accountability, and teamwork.

    As our industry continues to adopt new technologies, predictive analytics, and digital tools, I believe we should continue asking ourselves a simple question:

    What has had the greatest impact on reliability in your organization: technology, processes, or people?

    I would be interested in hearing your perspective and experiences.



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    Christian Vegas Mori
    Supervisor de Programación de Mantenimiento
    OIG Peru
    El Alto
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  • 2.  RE: Reliability Starts with People, Not Technology

    Posted 19 days ago

    Couldn't agree more. Processes and Procedures only work when they become Practices. What converts them from one to the other? People!



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    Paul Hilford
    Asset Management & Equipment Reliability Consultant
    JACOBS
    Houston TX
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  • 3.  RE: Reliability Starts with People, Not Technology

    Posted 18 days ago

    Well said!

    Even though we want to find systemic issues in any failure investigation, It's people who make or mar the system!

     

    Regards.

    Amit Deshpande

    Lead Rotating Equipment Engineer

    Celanese Singapore


    General Business Information






  • 4.  RE: Reliability Starts with People, Not Technology

    Posted 17 days ago


    Dear Christian,

    Thank you for sharing this perspective - it resonates strongly with what I experience daily in power generation and heavy industry.

    You've touched on something fundamental that often gets overlooked in our field: we over-invest in systems and under-invest in people. I've seen plants with world-class CMMS, SCADA, and predictive tools still suffering chronic failures - not because the technology failed, but because the human layer wasn't aligned.

    In my view, the three elements you mentioned - technology, processes, and people - form a triangle, and reliability collapses when any corner is weak. But if I had to rank their impact from field experience:

    1. People first - A skilled, accountable technician with basic tools will outperform a disengaged one with the best diagnostic software. Ownership mentality is irreplaceable.

    2. Processes second - Strong SOPs, disciplined PM execution, and clear work order workflows are what convert people's effort into consistent results. Without structure, even talented teams drift.

    3. Technology third - Technology amplifies both strengths and weaknesses. It's a force multiplier, not a foundation.

    What I've found particularly critical is the alignment between operators and maintenance teams - when operations sees reliability as their problem too, not just maintenance's, the whole system shifts.

    I would be very interested to hear how you approach this cultural alignment in your operations at OIG Peru, especially in a remote mining environment like El Alto.

    Best regards,

    Ahmed Mahrous
    Senior Reliability & Maintenance Technician | CMRT
    Sukari Gold Mine - Power Generation
    SMRP Member






  • 5.  RE: Reliability Starts with People, Not Technology

    Posted 18 days ago

    This is very true and a tool is only as good as its user. In the field, bad data is just as dangerous as no data. Having advanced tools is meaningless without proper field execution, as flawed data is just as detrimental as a complete lack of information.  (communication, discipline, accountability, and teamwork) make the dream work



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    Paul Boykin
    Reliability Supervisor
    Corinth MS
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  • 6.  RE: Reliability Starts with People, Not Technology

    Posted 7 days ago
    I strongly believe that humans are essential to ensuring reliability. This conviction motivated me to pursue studies and write my dissertation on the impact of human reliability on the quality and performance of industrial equipment. Even with advanced technology, human intervention remains crucial to achieving successful outcomes.
    Maintenance Reliability Perspective 
    Human Reliability= Competence + Commitment + Culture + Conditions + Procedures
    Where: 
    • Competence = Skills, experience, training
    • Commitment = Attitude, ownership, discipline
    • Culture = Team and organizational behaviors
    • Conditions = Fatigue, workload, environment
    • Procedures = Standards, SOS, PM instructions, troubleshooting guides.


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    Junel Capispisan, MS ISE, MBA, CMRP
    Maintenance Reliability Engineer
    Nissan North America, Canton
    Canton MS
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  • 7.  RE: Reliability Starts with People, Not Technology

    Posted 6 days ago
    I share this perspective. Throughout my career, I have seen firsthand that equipment reliability depends just as much on people as it does on technology. Whether working with Chevron/G&M Oil and Eclectic Autos & Registration LLC in the United States, or earlier with Diageo Guinness Nigeria Plc and the Nigerian Institute of Oceanography and Marine Research (NIOMR), the best reliability results came from skilled, engaged teams supported by clear procedures and a strong maintenance culture. These experiences inspired my master's research and the publication of my international journal article, "Analysis of Downtime in a Multinational Bottling Company," which examined how maintenance practices and human factors influence equipment performance and operational reliability. In my experience, investing in people through training, leadership, standardized work practices, and continuous improvement consistently leads to safer operations, higher equipment availability, and better business outcomes.

    Joel Abafi
    Facility Maintenance Manager | Associate
    Eclectic Autos LLC & Chevron (G & M oil)





  • 8.  RE: Reliability Starts with People, Not Technology

    Posted 2 days ago

    I strongly agree that reliability starts with people.

    A good example from my experience was at the Syama operation in Mali West Africa. We were experiencing recurring reliability issues within the crusher circuit, resulting in downtime, production losses, and frustration across both operations and maintenance teams.

    Rather than immediately looking for new technology or more sophisticated monitoring tools, we focused on people and behaviours.

    We spent time coaching operators to better understand the equipment, identify abnormal conditions, and take ownership of early defect identification. At the same time, maintenance teams became more engaged with operational performance and the impact equipment reliability had on production outcomes.

    We encouraged operators and maintainers to work together, discuss failures openly, and jointly own the results. Basic practices such as listening for changes in equipment condition, identifying unusual vibration or noise, improving inspections, and increasing communication between crews created a significant shift in culture.

    The result was a noticeable improvement in crusher circuit reliability and plant performance. The technology did not change dramatically-the people did.

    This experience reinforced a key lesson for me:

    People create reliability.
    Processes sustain reliability.
    Technology accelerates reliability.

    I found when operators and maintainers feel ownership and understand how their daily actions influence plant performance, reliability becomes part of the culture rather than simply another KPI.



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    Shaun Burrell
    Execution Manager
    Mt Juliet TN
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  • 9.  RE: Reliability Starts with People, Not Technology

    Posted 18 hours ago

    I completely agree. Technology can accelerate reliability, but it cannot replace the fundamentals that sustain it.

    The most advanced CMMS, predictive analytics, or AI platform will deliver limited value if work execution lacks discipline, data quality is poor, or teams are not aligned around a common objective.

    In my experience, sustainable reliability is built on the intersection of people, processes, and technology, with people as the driving force. When operators, maintenance, engineering, and leadership share ownership of asset performance, failures become learning opportunities rather than recurring events.

    Technology enables better decisions, but culture determines whether those decisions are consistently executed. Organizations that invest equally in capability, collaboration, and continuous improvement are the ones that achieve lasting gains in reliability and operational performance.



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    David Ghavban. CMRP
    Reliability and Applications Engineer
    OrionIntels LLC
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