Aside from short-fused, nighttime emergency work, the area operations manager may need to be involved from a financial control perspective.
To get operations managers interested, I used to tell them that an approved work order was a blank check they gave to me with their signature on it. My department determined all the spending, and when it cashed, it charged their cost center. Few of them knew that, and they were all concerned about it when they realized.
Of course this depends on how the settlement receiver or functional location cost center is set up in your system. I’ve done this in both SAP and Maximo. (Hopefully it doesn’t just identify that the maintenance department owns all machine costs.)
To many maintainers, this is a complete mystery. Part of maintenance management is knowing what approach was taken and why. You corporate controller has an opinion, and you should try to stay in line with their philosophy.
So, if an area ops manager is really interested in cost control for some reason, they may not want a gatekeeper fully approving an expensive work order.
Also, some work orders can exceed the minimum for a capital investment, and so require different approvals or treatment. This also depends on controller policy.
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Karl Burnett
General Electric
Anderson SC
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Original Message:
Sent: 07-28-2023
From: Jason Resler
Subject: RE: Work Order Approval Process
Terry I agree with you that the Operations Manager is not the right person for approving the service requests. We had to go this route due to limitations (licensing) with Maximo access. Hopefully in the future this will change and we can change the "gate keeper" at that time. I will also say that some of our sites are adopting a morning meeting to review and agree as a group what work should be approved, and assign the priority. It does seem to be working well at those sites. We have seen an improvement in schedule compliance at the sites doing this.
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Jason Resler, CMRP
Corporate Reliability Manager
Green Plains Inc.
Omaha, NE
jason.resler@gpreinc.com
218-770-3719
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Original Message:
Sent: 07-28-2023 06:30 AM
From: Terry Taylor PE CMRP
Subject: Work Order Approval Process
It's great you are using a screening and approval process. And a single person being tasked to do this is a best practice …. sorry for those that use a committee for this. However, department mangers spending their time doing this is not the right role for this screening. A gatekeeper or OMC that is a part of the Operations group is used for this initial screening and approval. They are delegated this authority along with other critical responsibilities that are important to both operations and maintenance.
It all comes down to how you want those in various roles spending their time in order to manage your business. And that's exactly where any organization needs to start …. build your business processes and be disciplined to follow those.
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Terry Taylor
Taylor Reliability Consulting
St. Johns, Florida
ttaylor@taylorreliability.org
919-537-2812
Original Message:
Sent: 07-26-2023 10:45 PM
From: Jason Resler
Subject: Work Order Approval Process
Good evening all,
Recently we implemented a new work order approval process across all our sites. All new work begins with a service request which needs to be screened by the operations managers and they approve or cancel the request. We implemented this change to get the "asset owners" involved with work order management and execution. By doing this the asset owner now knows of all the outstanding corrective work against the assets. This process also gives them some ownership in the planning and scheduling of the non PM work orders.
My question to this group is who is using a similar process? For those who don't use a process like this what approval process are you using? Thank you.
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Jason Resler, CMRP
Corporate Reliability Manager
Green Plains Inc.
Omaha, NE
jason.resler@gpreinc.com
218-770-3719
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