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7 Steps for Implementing Reliability-based Maintenance

Today, plant assets play a key role in overall enterprise efficiency. That is why manufacturers are turning to reliability-based maintenance (RBM) more and more, using RBM as a strategy to help maintain valuable plant assets and eliminate the costly adverse impacts of performance issues like delays and unexpected downtime.

Many organizations struggle to manage preventive care and keep pace with the complexity of operational assets. Without a practical and prescriptive asset reliability process in place, these companies will continue to take random hit-or-miss shots at maintenance targets, often wasting resources and experiencing disappointing results. With RBM, it does not have to be that way. Have you ever requested that a writer write my essay on maintenance and reliability, if not check it out for maintenance and reliability essay.

Technical Evolution Requires Maintenance Evolution

Technology has changed the way plant assets fail. Greater complexity of the components ultimately means more complex breadth of tasks and the need for advanced warnings of failure probability.

Most reliability strategies remain time based, such as replacing bearings every six months. This has limitations, as the bearings may not need to be replaced yet or may have been past optimal conditions months ago. On the off chance that you need to hier a writer to write essay for me on maintenance and reliability , discover writers onine.

A revitalized approach to maintenance strategies is required — one that will better align with today’s digital evolution, sensor-based innovations, strict compliance mandates and escalating customer demands. Fortunately, the RBM process provides a sustainable methodology with optimal results. Following is a primer on the steps to building an RBM system.

1. Identify Assets in a Master Asset List

To begin, determine the selection criteria, decide the data components, and organize the criteria to aid in finding, maintaining and analyzing data. When selecting criteria, focus on distinguishing characteristics. The definition of an asset establishes the physical scope of the program.

The criteria must speak to the things an organization does in terms of maintenance, quality and supply chain activity. These aspects of the business keep personnel and the environment safe while promoting throughput without the adverse effects from a breakdown. Search "write my paper" on google and you will discover astonishing writers to write on this point.

A typical operation may have anywhere from hundreds to thousands of assets, depending on the operation’s size and how an asset is defined. Establishing the standard asset data components will enable companies to effectively group assets.

2. Determine the Asset Criticality Ranking

To create a ranking of priorities, it is necessary to define the factors to be considered and the potential impact a failure would have on the enterprise. When considering the criticality of an asset or asset group, look at all facets of how a failure would impact the business. You can likewise pay someone to write my paper on the off chance that you are an understudy of maintenance and reliability.

Typical factors in the asset criticality ranking (ACR) calculation include operational, utilization, quality, safety and environment. This can be customized to any unique drivers an operation may have. Adequately describing the factors and defining their impact will be essential to achieve consistency and consensus throughout the organization.

These factors should be well-documented so the ranking can be objective. The higher the ACR number, the more important it is to track failure symptoms and plan intervention. In the end, the rankings must be trusted, used to set priorities and effectively drive improvements.

3. Optimize PM Program

Once asset groups are prioritized, the next step is to develop the necessary preventive maintenance (PM) schedules and task plans with proactive maintenance optimization (PMO).

The sequential steps for PMO are to identify the failure modes, understand the risks affiliated with each, apply the appropriate proactive maintenance strategy for the risk, and decide which proactive tasks will be assigned for each of the respective assets. Just to advise you that you can utilize transition words and phrases in your essay when writing.